END PACKAGES PRODUCED ON WINDING M/CS


Most of the common packages on which the yarns are wound can be divided in to two groups.

(1)Parellal wound packages

(2)Cross wound packages.

(1)Parellal wound packages:-

These are double flanged bobbins,also known as warper’s bobbins on which yarn is wound in such a way that the coils of yarn are laid parellel sided or barrel shaped,Flanges are needed on either sides to support parellely laid coils.If flanges are not provided then coils at the two ends will COLLAPSE.  To withdraw the yarn from these packages,package has to be rotated by pull of yarn.Hence high unwinding speed will lead to excessive unwinding tension & yarn will break.Also as the unwinding is stopped the package continues to rotate due to its inertia,hence yarn may continue to come out from package.So this package is not suitable for the process taking place at high speed.

(2)Cross wound packages:-

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In this case the yarn is wound on cylindrical tubes or conical tubes.The yarn is laid on this in form of helices at the two extremes. In this type of winding the yarn wraps cross one another hence these packages are called cross wound packages.Because of laying in cross fashion there is no possibility of yarn coils collapsing at the two extremes.Hence these packages do not need flanges. The cylindrical cross wound package is known as CHEESE & the conical one as CONE. The yarn can be withdrawn from cone & cheese overend (& side ways unrolling also).The over end withdrawal allows unwinding at high speed without extreme increase  in tension.Rotation of package for unwinding is not essential hence the unwinding from package stops almost at the same instant when withdrawal is stopped. For some special cases yarn is required to be withdrawn side ways also.

Bobbins may be made of card or plastic, the latter being perforated if the yarn is to be package dyed. Parallel-sided cheeses have tubular bobbins. For cones, the bobbin is of a conical form, i.e., a truncated cone; the angle of taper — the semivertical angle — depends on the end use for the resulting package. Table 1 lists four common tapers. The wound cone package may have a fixed taper, which gives it flat ends, in which case the package is referred to as straight-ended. Cones may also have an accelerated taper, where the taper of the package is greater than the bobbin, resulting in a concave end at the top (the nose) and a convex end at the bottom (the base) of the package. These are called dished ends.

Table :- Common Tapers for Random-Wound Cones

Cone taper
(semivertical angle)
End uses
3°30′ General purposes
4°2′ Wet processing (e.g., dyeing)
5°5′ Weft knitting: at final diameter taper may increase to 10°
9°1′ Weft knitting: at final diameter taper may be 14° to 18°

Comparison of cross and parallel wound package

Sr no. Cross wound Package Parallel wound package
1 Self supporting Package Flanges are required to support the yarn
2 Overhead Unwinding Side-end Unwinding
3 Package is Stationary during unwinding Package rotates during Unwinding
4 The yarn stops immideatly the unwinding Stops The yarn doesnot stop unwinding as the  package continues to rotating due to inertia
5 Suitable for High speed unwinding Not suitable for high speed unwinding
6 yarn is laid at an angle to each other The yarn is laid parallel to one another
7 eg., Warper’s Bobbin Eg, Cone, Cheese & Spool
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